Automatic Capsule Filling Machine

Automatic Capsule Filling Machine with Capacity Upto 90000 Capsules/Hour

LCF Model Fully Automatic Capsule Filling Machine has the capacity of filling up 90000 capsules/hour for different variants of powder formulation. Accurate filling is achieved with the help of this auto capsule filling machine model that has the potency to encompass variety of hard gelatin capsule with size ranging from 00 to 4. The fill material can be granules, powder, or pellets individually or in different types of combination of Pallets and Powder with high precision. The latest tamping pin technology is implemented in formation of slug that is pushed in hard gelatin capsule with accuracy by Automatic Capsule Filler. The company boasts of having more than 20 years of experience in designing filling machineries that is quite evident with the technology involved in developing the fully automatic capsule filling machine that securely fills and closes the capsules.

The machine control is by means of a programmable logic controller with touch enabled “Siemens” make human machine interface with a very user friendly operable front end. To meet the needs of different applications, fully automatic capsule machine is available in various models. The machine is able to produce a minimum of 25,000 capsules that can go as high as 90,000 capsules. To ensure that the entire operation is devoid of any complications, it is recommended to have a 3-phase supply powering the filling machine. The fact that it consists of dosing tools that perform precise operations makes it achieve high efficiency. This has led to an increase in presence of capsule filler in numerous pharmaceutical industries. The fully automatic capsule filler or capsule fillers have their frames manufactured from stainless steel 316/304 to ensure durability and stability.

There are several equipments in the automatic capsule filling line machine that aids in making the entire operation highly efficient. Some of the capsule filling line machines are Automatic capsule sorter elevator, Metal detector, Automatic capsule polishing machine, Empty capsule ejector, Damage capsule sorter. Empty capsules of finest quality are fed to the capsule filling machine hopper with the help of empty capsule sorter. with the help of sorting plate, the defective capsules are sorted effectively and perfect sized capsules are transported to the hopper of capsule filling machine with the ease of operation. The metal detectors spot any trace of metal in the content. Any dust particles that get stuck to the surface of the capsules are removed with capsule polisher & rejecter. Some of the capsules may get distorted during the operation and hence they must be removed. A damage capsule sorted is provided in the line to perform this desired operation.

 

SPECIAL FEATURES OF FULLY AUTOMATIC CAPSULE FILLING MACHINE

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• The machine is designed as per the cGMP standards with more focus on its ability of handling powder dust. It has a main turn table to prevent the dust particles from interacting with the mechanical parts of machine.
• Automatically capsule filling machine comprises of an enclosed dosing system that helps in reducing clean frequency through dust suction.
• Vacuum cleaning station is provided in the filling line that is primarily meant for segment clean-up in each cycle.
• It makes use of vacuum for capsule separation.
• A fully automatic capsule filling machine consist of following parts, user-friendly controls like Touch Screen HMI: automatic/manual/parameter setup modes, production counter, alarms.
• To minimize the requirement of the adjustment after the parts changeover, dosing disk along with capsule segments are provided that performs precise operations.
• The presence of transparent safety interlock guards and stainless Steel 304 frames imparts the machine durability and the capability to have a long life.
• It holds the potential to accurately separate wide range of capsules without causing damage of any sort.
• The machine has a provision of Automatic rejection system that is used for detection of Non – separated/ improperly inserted capsule top caps.
• The dosing tools of the machine is highly precise and this along with the process of fill weight adjustment being performed quickly provide assurance of high working efficiency of the machine.

 

Semi Automatic Capsule Filling Machine

Semi-Automatic Capsule Filling Machine Model: LSCF is preferred for applications that require precise manufacturing methods for modern pharmaceutical procedures. The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.

The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.

The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.

 

Capsule Loading System

Description / Specification of Capsule Loading System

We are involved in offering a wide range of Capsule Loading System to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Loading System. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Powder Filling System

Description / Specification of Powder Filling System

We are involved in offering a wide range of Powder Filling System to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Powder Filling System. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Capsule Ejection System

Description / Specification of Capsule Ejection System

We are involved in offering a wide range of Capsule Ejection System to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Ejection System. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

High Speed Capsule Filling Machine

We have used the best ideas from the past and developed High Speed Automatic Capsule Filling Machine especially designed to meet highest capsule production requirements. The LCF- 150 machine model is impressive with its east operation and minimal set up and downtimes during format changes and cleaning. The powder dosing uses with the tamping pin technology for an enhanced accuracy. The high speed capsule filler machine is designed for high accuracies and can fill the entire range of hard gelatin capsule sizes from 00 to 5.

LCF-150 model allows various dosing combination fillings with up to three products such as powders, pellets, tablets, micro-tablets, powder blends or active ingredients. The high speed capsule filling machine control is by means of a programmable logic controller with touch enabled human interface with a very user friendly operable front end. It is a “Siemens” made touch screen HMI having very easy controls for production counter, toggle between manual / automatic / parameter setup modes, alarms, etc. The high speed capsule filler, as the name suggests, performs high speed operation and still maintains an accuracy of +/-2%. Separation of capsule is carried out by means of vacuum and is quite an efficient process. High speed capsule filling machine is built using stainless steel 316 that gives it a strong build for prolonged operation. Contact parts are manufactured with SS 304. It also incorporates an automatic rejection system for improperly inserted capsule top caps.

 

SPECIAL FEATURES OF HIGH SPEED CAPSULE FILLER

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• cGMP design with emphasis in powder dust handling: Enclosed with main turn table avoid dust getting into mechanical parts of machine.
• Filling Weight Accuracy ±2%
• Enclosed dosing system with dust suction reduces cleaning frequency.
• Vacuum cleaning station for segment cleanup in each cycle.
• Efficient capsule separation by means of vacuum.
• “Siemens” Make Touch Screen HMI, featuring user friendly controls: production counter, manual / automatic / parameter setup modes, alarms.
• Precision capsule segments and dosing disk minimizes adjustments following parts changeover.
• Stainless Steel 304 frames and transparent safety interlock guards.
• Accurate capsule separation without damaging capsule with wide range of different capsules.
• Automatic rejection system for Non – separated/ improperly inserted capsule top caps.
• Quick Fill weight adjustments and high precision dosing tools ensures optimum machine efficiency

 

Capsule Line Machines

Description / Specification of Capsule Line Machines

We are involved in offering a wide range of Capsule Line Machines to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Line Machines. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Automatic Capsule Counting And Filling Machine

Automatic Capsule Counting & Filling Machine: Model LI-CCM is suitable for plastic and glass bottles. It is widely applied for capsule counting for small scale production in Pharmaceutical, Nutraceutical’s, Cosmetics, Herbal and Ayurvedic industries. This machine is offered in output capacities ranging from 60 to 150 bottles per minute.

Our Tablet Capsule counting & filling machine models range includes up to 150 tablets/capsules per min in glass bottles and rigid containers in bulk quantities and also where you need peak output. Two containers can be filled at a time through a double track filler. Disc on double fill model gives the highest capacity. Each disc is custom designed and manufactured to meet your individual filling requirements. These exceptional machines are versatile enough to count coated/uncoated tablets, hard or soft gelatin capsules of any shape and size such as pearls, oblong and round.

The machine is designed as per GMP standards and consists of Stainless Steel frame structure with Stainless Steel contact parts.
Integrated with the filler, under the hopper is the vacuum system that provides a dust free passage of stocks to the containers. The system also gives efficient and smooth running of the disc when uncoated tablets are counted.
 

SALIENT FEATURES

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• With advanced vibration and multi-channel feeder
• Computer control with active image counting
• Transfer the bottle automatically with slat type conveyor
• Performs system test automatically
• Automatically Stop System
• Easy to setting change parts for different size bottles
• Counter differences with less than 0.1%
• Full-set protective device keep operation fixed and reliable
• Intellectual touch screen control system which is easy to control
• Stable operation with lower noise.
• Easy to dismantle with a minimum amount of parts for clean up

 

Automatic Capsule Polishing Machine

Automatic Capsule Polisher Model LI-CP uses the rotating brush principle to clean the capsules on continuous basis. Capsules are fed into the polishing chamber where a rotating spiral brush removes the powder particles sticking from the outer surface of capsules. The polishing chamber is to be connected to a vacuum cleaner to suck the de-dusted powder from the polishing chamber. This helps improving the polishing quality of Capsules.
 

SALIENT FEATURES:

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• Complies as per cGMP standards
• All contact parts with the capsules made from Stainless Steel 304 or 316 material.
• The polishing chamber lined with nylon net.
• VFD Control Drive
• Separate Dust Collection System
• The polishing chamber inclination can be adjusted to suit the formulation.
• Provision of compressed air for cleaning the nylon brush.
• No change parts are required for different size of capsules.
• Easy to dismantle, wash and reassemble.
• No maintenance is required for polishing machine except for periodic cleaning,
• Compact size design, easy to shift and occupies minimum floor area.
• Mounted on a stand with locking type wheels and can be freely moved about and taken to any place for putting it in operation.

 

Automatic Capsule Printing Machine

Automatic Capsule Printing Machine is utilized for fast printing, high quality, and high adaptability, which is widely applied to axial printing on capsules and tablets that are of different variety and specifications.

Our LI-CP Capsule printing machine is suitable for printing on the different sizes of capsules (Hard & soft gelatin capsules) and tablets (tablets with unusual shape) and is extensively used in the pharmaceutical industry. These high-end Capsule Printing Machines are operated conveniently by applying the advanced variable frequency control systems which are perfectly coupled with other machines making it perfect for product printing on capsules.
 

SALIENT FEATURES:

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• Fully Automatic printing machine for any capsule/tablet sizes.
• Tablet printing machine is designed for one or double-sided printing in one or different colors.
• 100% feeding output. (Feeding output depends on the quality & shapes of tablet/capsules)
• Prints on any shape-Round, Oval, Hexagonal, and Triangular etc- Wax, Sugar or film coated tablets.
• Provides sharp printing on both capsule & tablets.
• Minimum air requirement 2 Kg to 6 Kg.
• Imported pneumatic components used for better performance.
• Hardened gears and shafts give longer life workability.
• A versatile, trouble free, easy to operate machine.

 

Capsule Filling Machine Change Parts

Description / Specification of Capsule Filling Machine Change Parts

We are involved in offering a wide range of Capsule Filling Machine Change Parts to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Filling Machine Change Parts. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Manual Capsule Filling Machine

Description / Specification of Manual Capsule Filling Machine

We are involved in offering a wide range of Manual Capsule Filling Machine to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Manual Capsule Filling Machine. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Semi Automatic Capsule Counting Machine

Semi-Automatic Single Disc Capsule Counting Machine is compact highly efficient and cost-effective machine model/ It can easily count and pack capsules & tablets of any size. The design of the Machine is ergonomic, easy to handle and maintain for operators. The trouble-free operations and accurate results of these semi-automatic machines help in maintaining GMP standards.
 

SALIENT FEATURES:

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• Each disc is custom designed and manufactured to meet customer’s needs.
• The machine is provided with adjustable filler which can be elevated from 20 to 25 degrees, to facilitate entry of the products into the disc holes.
• The machine is fitted with superior quality delivery chutes which direct the product from the counting disc into the stainless-steel filler tubes of various sizes, to suit different containers, suitable to work on 3 phase ac, 1 HP motor, 1440 rpm with variable speed drive.
• The entire machine is mounted on MS body.
• Simple operation, only one operator required, and operating training can be done in 10 min.
• The machine is provided with one countable type disc.
• G.M.P. model: M.S. body of the machine cladded with SS sheet”.